Solar Power, Mechatronics and Economics

At the recent Semicon show the big buzz was about the emerging Solar Energy industry. Lots of “new” products, lots of buzz. The big semiconductor machinery manufacturers who view crystalline solar cells as a stimulus to the demand for machinery and silicon have put in a lot of effort. The main goal? Get the cost of the solar cells down to where electricity produced with silicon is comparable to the cost of electricity generated by fossil fuel.

And, in fact, the industry is getting there. The current estimates are that solar power is costing about the same as peak demand consumer power, $.23/kWh. And with the current wave of investment and scale up, something which the semiconductor industry has always done well, there is serious forecasting that the cost of solar electricity will continue to fall. Read more

Mineral Insulated Thermocouples

Versatile mineral insulated (MgO) thermocouples are constructed with the thermocouple element compacted in high-temperature magnesium oxide and protected by an integral metal sheath.

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Encoders for Linear Motors in the Electronics Industry

As more semiconductor machines incorporate linear motors, it is crucial to select the right position encoder. Encoders with optical scanning methods enhance the accuracy, speed stability, and thermal behavior of a direct drive.

By Dr. Jens Kummetz,
Marketing Application Development,
Dr. Johannes Heidenhain GmbH

The semiconductor industry continues to demand tighter precision and faster operating speeds from machines in order to satisfy growing demands on quality, production, and size reduction. Linear motors are becoming more important in such highly dynamic applications that use one or more feed axes. The benefits of direct drive technology are low wear, low maintenance, and more throughput.
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Inductive Sensors

The E52Q Pancake style has an extended sensing range to 100mm, and the E56 Cube style has an extended sensing range to 40mm.

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Silicon and the Economy

The semiconductor industry is the largest economic segment of the US economy. We still dominate in a few areas. Semiconductor equipment, hard disk drives, computers as finished products, laser printers and inkjets are some of the product areas where American companies continue to dominate. And a lot of the innovation that drives technology originates in the US. Read more

Silicon, the Final Frontier (2)

When you consider the technical issues of making semiconductors, it seems impossibly difficult. Semiconductor fabrication requires lithographic processes to create features that are measured fractions of an Angstrom, the unit of measure of wavelengths of light. Pretty small. The least contamination or vibration that isn’t supposed to be there can ruin parts.

Wafer polishing machines must polish the slices of silicon to a flatness and perfection that can’t be measured by conventional means. Multi-axis robots handle silicon wafers in vacuum chambers without putting the tiniest scratch on the surface. Wafer cassettes with $250 to $500K worth of uncut chips have to be shuttled from process machine to process machine inspected and tested for defects. Read more

Silicon, the Final Frontier

It used to be said that what’s good for Detroit is good for America.  This idiom referred to the dominant role of the automotive manufacturing in the American economy.  During the boom of the 1950’s and 60’s many controls companies grew into their current positions as dominant controls suppliers by developing ever more powerful solutions for automating the auto makers.

It is somewhat ironic that as we move into the e-tainment era of the 2010’s, surrounded by e-media delivered by ever more powerful portable electronics, that the US semiconductor industry is at least the size of, and by some accounts, a much larger enterprise than the auto industry.   The Department of Commerce shows semiconductor manufacturing at $90B for 2002 and computer manufacturing at about $88B, some of which of course is overlapping.  If you start adding all the flat screen display, cellphones, well, you get the picture.  Semiconductors enable so many products that we take for granted, it is hard to estimate the impact. Read more

On-Wafer Evaluation of MEMS Devices

Testing at Earliest Stages in Development Can Help Lower Costs of Microelectromechnaical Systems.

By Mitsuhiro Nakamura
Agilent Technologies, Inc.

Recently, various devices using MEMS technology such as pressure sensors, accelerometers, and RF MEMS have been commercialized. Additionally, new devices such as silicon microphones, are rapidly evolving. The MEMS market started with the automotive industry and has been expanding to consumer products such as cellular phones.

This MEMS market expansion also applies pressure on manufacturers to lower their costs per device. However there are few opportunities for cost reduction. The limiting factors include:

• Low yields due to the precision process
• Slow throughput due to application of the physical stimulus.

A recent study (item 1 in the Appendix) estimates that 80% of the total production cost is attributed to the device packaging process and how defective chip inflow to the packaging process can contribute to cost increases. Therefore, we will discuss how to evaluate MEMS elements at the on-wafer stage in order to lower the total production cost.

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